Hackaback Technologies
Material Flow // Synchronized

Kitting &
Assembly

Eradicate mispicks. Streamline material staging. Force deterministic assembly routines that make human error computationally impossible.

Efficiency Metrics

Pick Accuracy99.9%
Cycle Time Reduction38%
Scrap Elimination82%

Zero Variance

By enforcing sequential barcode validation at every assembly step, deviance from the BOM is mechanically blocked.

Assembly Engine

Pick-to-Light Integration

Hardware-level integration to guide physical part picking instantaneously.

BOM Validation

Real-time scanning validates every component against the live Bill of Materials.

Genealogy Tracking

Build an unbreakable parent-child component tree for every finished good.

Strategic Insights

Does it support complex variant manufacturing?
Absolutely. The system dynamically generates kitting lists and assembly instructions based on configured options in the active work order.
How does it handle sub-assemblies?
Sub-assemblies are tracked with unique serials, and their genealogy is permanently linked to the final product upon final integration.
What scanners are supported?
We support standard Bluetooth HID scanners, networked Zebra devices, and native mobile camera scanning via our edge application.